Software for the automotive industry & automotive suppliers
Mastering quality and deadline pressure in automotive productionAutomotive suppliers and manufacturers are under extreme quality and deadline pressure. weasl digitizes assembly and testing processes - for IATF-compliant production, seamless traceability and reliable series production runs, even with changing personnel.
Leading companies rely on weasl
Just-in-time and just-in-sequence do not tolerate delays. Every interruption, every lack of information jeopardizes delivery reliability and the business relationship.
Complaints, recalls and 8D reports cost money and jeopardize supplier approvals. OEM audits are checking processes, documentation and traceability in ever greater detail.
New models, platform changes and special series force constant adjustments to work instructions. Paper-based processes cannot keep up with the pace of engineering changes.
Temporary and seasonal workers change frequently. Nevertheless, complex assembly tasks must be carried out flawlessly - this is only possible with worker guidance that is independent of experience.
In the event of a recall, every minute counts. Without seamless, automatic recording of serial numbers and installed parts, affected batches and vehicles cannot be identified quickly enough.
IATF 16949 and VDA 6.3 require controlled processes, documented test steps and a functioning CIP system. Incomplete evidence generates audit deviations.
Hours are crucial when changing models. With weasl, you can translate design changes, control plans and FMEA results directly into updated work instructions that are immediately effective at all workstations.
Drag-and-drop editor for complex, variant-controlled assembly instructions
Versioning and release workflow with audit-proof change history
Direct connection to ERP and PLM: parts lists and part numbers flow in automatically
Templates for recurring assembly patterns speed up start-up preparation
In automotive assembly, no error is small. weasl guides your workers through every cycle with variant accuracy - with process locks for critical steps and automatic recording and validation of torque values.
Variant-controlled instructions: the worker only sees what applies to his current vehicle
Integrated torque wrench: Tightening torques are automatically logged and checked against limit values
Process locks prevent safety-relevant test steps from being skipped
Digital signatures document instructions in a legally compliant manner
weasl automatically documents every work and test step as an auditable protocol and prepares you for OEM audits, IATF 16949 and VDA 6.3. In the event of a complaint, the complete traceability immediately shows which components and batches are affected.
Automatic logging of all test steps
Seamless series and batch tracing for quick analysis of affected parties in the event of a recall
Recorded measured values as a basis for statistical process control
Worker feedback as structured CIP input
In JIT supply chains, every minute counts. weasl gives production managers real-time insight to identify bottlenecks at an early stage and enables flexible rescheduling even in clocked line environments.
Real-time view of order progress across all workstations
Interference detection with categorization
Digital shift handover: no loss of knowledge during staff changes
Qualification matrix: weasl ensures that only approved workers carry out critical steps
Create work instructions with images, videos, CAD and PDF easily and without IT knowledge.
Variant-controlled instructions automatically adapt to the respective order.
Critical steps cannot be skipped. If limit values are exceeded, the process is blocked immediately.
Bidirectional data exchange with SAP, Hydra and other systems via REST API.
Connect torque wrenches, scanners, scales and test towers directly via OPC UA or MQTT.
All work steps are seamlessly recorded and output as a customizable log.
Built-in parts, batches and serial numbers are recorded directly in the system.
Order progress, reasons for faults and productive times are available at a glance at all times.
"With weasl, we keep our sources of error and problems relatively low and this is definitely a game changer for process reliability, quality and productivity."
Christian Sperka
Master metalworker, order coordinator | Staudinger
Lars Grupe
Manager Industrial Engineering | Sensopart"With a growing shortage of experienced and qualified employees, weasl is the lever to ensure assembly quality."
Elmar Reuter
Retired Managing Director | Alpha Verteilertechnik"The longer we work with weasl, the more interesting the product becomes within the company. We want to expand weasl further and develop it into a permanent fixture in our day-to-day production."
André Hink
Head of Prototype Shop and Production | eAX Solutions"With weasl, iSAX has created a worker assistance system that is not only state of the art, but also appealing and easy to use. The great support and continuous further development are fantastic."
Capterra rating
"weasl provides all the options for designing an efficient digital worker assistance system, including not only plant management itself but also extensive work plan creation and order scheduling functions."
Conclusion of a test report
Factory InnovationGet to know weasl. We will show you how other car manufacturers are already benefiting from it today. In a personal, non-binding demo appointment
we take a look at the live system together
we take time for your requirements and use cases
we will introduce you to weasl using customer examples
Is it right for you? Then arrange your appointment.
Eduard Daoud
Chief Revenue Officer