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Software for the automotive industry & automotive suppliers

Mastering quality and deadline pressure in automotive production

Automotive suppliers and manufacturers are under extreme quality and deadline pressure. weasl digitizes assembly and testing processes - for IATF-compliant production, seamless traceability and reliable series production runs, even with changing personnel.

Worker assembles car in automotive industry

What challenges the automotive industry today

Zero-defect requirements from OEMs, clocked JIT/JIS supply chains and ever shorter model cycles - automotive production is not forgiving of errors. And the regulatory requirements continue to grow.

JIT/JIS deadline

Just-in-time and just-in-sequence do not tolerate delays. Every interruption, every lack of information jeopardizes delivery reliability and the business relationship.

Zero-defect claim by OEMs

Complaints, recalls and 8D reports cost money and jeopardize supplier approvals. OEM audits are checking processes, documentation and traceability in ever greater detail.

Start-up & model change

New models, platform changes and special series force constant adjustments to work instructions. Paper-based processes cannot keep up with the pace of engineering changes.

High staff turnover

Temporary and seasonal workers change frequently. Nevertheless, complex assembly tasks must be carried out flawlessly - this is only possible with worker guidance that is independent of experience.

Traceability for recalls

In the event of a recall, every minute counts. Without seamless, automatic recording of serial numbers and installed parts, affected batches and vehicles cannot be identified quickly enough.

IATF and VDA audit print

IATF 16949 and VDA 6.3 require controlled processes, documented test steps and a functioning CIP system. Incomplete evidence generates audit deviations.

How weasl supports automotive manufacturing

From start-up preparation and synchronized assembly management to OEM audits - weasl digitally maps the entire production and quality process, without media disruptions and without manual rework.

Ready to go from the first sequence

Hours are crucial when changing models. With weasl, you can translate design changes, control plans and FMEA results directly into updated work instructions that are immediately effective at all workstations.

Drag-and-drop editor for complex, variant-controlled assembly instructions

Versioning and release workflow with audit-proof change history

Direct connection to ERP and PLM: parts lists and part numbers flow in automatically

Templates for recurring assembly patterns speed up start-up preparation

Eliminate errors before they happen

In automotive assembly, no error is small. weasl guides your workers through every cycle with variant accuracy - with process locks for critical steps and automatic recording and validation of torque values.

Variant-controlled instructions: the worker only sees what applies to his current vehicle

Integrated torque wrench: Tightening torques are automatically logged and checked against limit values

Process locks prevent safety-relevant test steps from being skipped

Digital signatures document instructions in a legally compliant manner

IATF-compliant without extra effort

weasl automatically documents every work and test step as an auditable protocol and prepares you for OEM audits, IATF 16949 and VDA 6.3. In the event of a complaint, the complete traceability immediately shows which components and batches are affected.

Automatic logging of all test steps

Seamless series and batch tracing for quick analysis of affected parties in the event of a recall

Recorded measured values as a basis for statistical process control

Worker feedback as structured CIP input

Keeping time. See bottlenecks early.

In JIT supply chains, every minute counts. weasl gives production managers real-time insight to identify bottlenecks at an early stage and enables flexible rescheduling even in clocked line environments.

Real-time view of order progress across all workstations

Interference detection with categorization

Digital shift handover: no loss of knowledge during staff changes

Qualification matrix: weasl ensures that only approved workers carry out critical steps

Everything the automotive industry and automotive suppliers need

weasl bundles all tools for safe, documented assembly in a platform that integrates seamlessly into existing automotive IT.
Drag-and-drop editor in weasl

Drag-and-drop editor

Create work instructions with images, videos, CAD and PDF easily and without IT knowledge.

Adaptive processes in weasl

Adaptive processes

Variant-controlled instructions automatically adapt to the respective order.

Process locks in weasl

Process locks

Critical steps cannot be skipped. If limit values are exceeded, the process is blocked immediately.

ERP and MES connection in weasl

ERP & MES connection

Bidirectional data exchange with SAP, Hydra and other systems via REST API.

Tool connection in weasl

Tool
connection

Connect torque wrenches, scanners, scales and test towers directly via OPC UA or MQTT.

Automatic documentation in weasl

Automatic documentation

All work steps are seamlessly recorded and output as a customizable log.

Traceability in weasl

Traceability
traceability

Built-in parts, batches and serial numbers are recorded directly in the system.

Real-time dashboard in weasl

Real-time dashboard

Order progress, reasons for faults and productive times are available at a glance at all times.

What our customers say about weasl

"With weasl, we keep our sources of error and problems relatively low and this is definitely a game changer for process reliability, quality and productivity."

weasl user Christian Sperka from Staudinger

Christian Sperka

Master metalworker, order coordinator | Staudinger
"In iSAX, we have found a partner who can flexibly integrate our products into customer applications and implement our requirements in a solution-oriented manner. This makes us a good team for mastering the future requirements of smart production."
weasl user Lars Grupe from Sensopart

Lars Grupe

Manager Industrial Engineering | Sensopart

"With a growing shortage of experienced and qualified employees, weasl is the lever to ensure assembly quality."

 

weasl user Elmar Reuter from Alpha Verteilertechnik

Elmar Reuter

Retired Managing Director | Alpha Verteilertechnik

"The longer we work with weasl, the more interesting the product becomes within the company. We want to expand weasl further and develop it into a permanent fixture in our day-to-day production."

weasl user André Hink from eAX Solutions

André Hink

Head of Prototype Shop and Production | eAX Solutions

"With weasl, iSAX has created a worker assistance system that is not only state of the art, but also appealing and easy to use. The great support and continuous further development are fantastic."

User review on Capterra

Capterra rating

"weasl provides all the options for designing an efficient digital worker assistance system, including not only plant management itself but also extensive work plan creation and order scheduling functions."

Conclusion test report from Factory Innovation

Conclusion of a test report

Factory Innovation

Ready for audit-capable zero-defect production?

Get to know weasl. We will show you how other car manufacturers are already benefiting from it today. In a personal, non-binding demo appointment

  • we take a look at the live system together

  • we take time for your requirements and use cases

  • we will introduce you to weasl using customer examples

Is it right for you? Then arrange your appointment.

Eduard Daoud - Chief Revenue Officer (CRO)

Eduard Daoud
Chief Revenue Officer