Software for electronics manufacturing
Tiny SMD components. Highest precision. Delivered error-free.In electronics manufacturing, micrometers and milliseconds are decisive. weasl digitizes assembly and testing processes, ensures IPC-compliant quality and creates seamless component traceability - even in demanding high-mix, low-volume environments.
Leading companies rely on weasl
Parts lists from the ERP, layout data and test plans from the CAQ system: weasl brings all sources together and turns them into clear, image-based work instructions. Engineering changes reach the worker before the first PCB is on the table.
Direct connection to ERP and PLM: BOM changes and alternative components flow in automatically
Image-supported placement instructions with zoom on critical solder joints and polarity markings
Audit-proof versioning and release workflow
Templates for recurring assemblies drastically shorten order preparation
Assembly errors are expensive and often only visible in the field test. weasl guides workers through SMT, THT and rework - with process locks, embedded ESD tests and complete logging in accordance with IPC-7711/21.
Image-based instructions with highlighting of critical placement positions and polarity markings
Variant control: the correct BOM variant appears automatically when changing orders
ESD wristband check and handling instructions as blocked mandatory steps
Rework documentation in accordance with IPC-7711/21: each rework step is permanently assigned to the board
When field failures occur, every minute counts. weasl links serial numbers, lot codes and date codes with each production order for immediate impact analyses and gives production managers an overview of setup changes, downtimes and order progress.
Complete component and batch tracking
Real-time view of order progress, setup changes and unplanned downtimes
Failure reason detection with categorization as a database for yield and OEE analyses
Digital shift handover: clean handover of setup status, open test steps and current orders
Visual inspection, AOI, ICT and function test: weasl integrates all test stations into a continuous process. Measured values flow automatically into the audit-capable, IPC-compliant test report without the need for manual recording.
Connection of AOI systems, ICT and measurement systems via REST, OPC UA or MQTT
Dynamic test plans: test scope automatically adapts to customer requirements
Barcode and DMC scanners capture lot codes and serial numbers seamlessly for each board
Audit-capable test reports at the touch of a button - compliant with ISO 9001 and customer-specific QA requirements
Create assembly instructions with images, videos, CAD and PDF without IT knowledge.
Job changes and alternative components automatically control the appropriate instruction.
If limit values are exceeded, the process is blocked and critical steps cannot be skipped.
The scope of testing is automatically based on the IPC class and customer-specific acceptance criteria.
All work steps are seamlessly recorded and output as a customizable log.
Built-in parts, batches, lot and serial numbers are recorded directly in the system.
Bidirectional data exchange with SAP, Hydra and other systems via REST API.
Connect torque screwdrivers, test benches, AOI scanners etc. directly via OPC UA or MQTT.
Eduard Daoud
Chief Revenue Officer
