Software for food manufacturing
Food safety from the machine to the auditIn the food and beverage industry, a single recall is enough to destroy decades of trust. weasl digitizes HACCP monitoring, cleaning and hygiene protocols, and batch traceability, making your production ready for audits under IFS, BRCGS, and ISO 22000.
Leading companies rely on weasl
Critical control points must be continuously monitored, measurement values documented, and any instances where limits are exceeded must be escalated immediately. Paper-based records will not pass an IFS or BRCGS audit.
CIP and COP cycles, disinfection plans, and post-cleaning approvals must be fully documented. A cleaning step that is not documented may result in a line being shut down or in a finding during an audit.
Harvest, campaign, and seasonal periods bring in a large number of new employees on short notice. Hygiene training, allergen training, and work instructions must be provided quickly, in a verifiable manner, and reliably.
Fresh products do not tolerate downtime. Every unplanned interruption, every production error, and every delay in cleaning reduces the best-by date and increases the risk of having to dispose of the product.
IFS, BRCGS, FSSC 22000, and retail standards require complete documentation. Preparing for audits ties up significant resources, and any non-compliance can jeopardize a product’s listing.
Errors involving allergenic ingredients or cross-contamination lead to product recalls. The EU Food Information Regulation (LMIV) requires complete labeling and verifiable process segregation.
Critical control points, such as temperature or pH, must be thoroughly documented. weasl records measurement values, checks them against HACCP limits, and immediately triggers corrective actions in the event of deviations.
Connect sensors and measuring devices via REST, OPC UA, or MQTT
Automatic threshold monitoring with immediate escalation if the CCP is exceeded
Corrective actions stored as a predefined workflow
All records are immutable, time-stamped, and available for retrieval during the next audit
For the auditor, a cleaning without documentation is considered a cleaning that has not been performed. weasl guides employees step by step through cleaning and allergen-switchover processes. Process locks prevent line release until all steps have been fully signed off.
Step-by-step cleaning instructions with photo documentation and employee signature
Line approval suspended until all cleaning and inspection steps have been fully signed off
Allergen-related changeover processes as a separate workflow, in compliance with the Food Information Regulation (LMIV)
Hygiene Training for New Employees with Digital Certification
In the event of a recall, weasl immediately shows which batches are affected and where they were shipped. This traceability is required under EU Regulation (EC) No. 178/2002 and is audited by IFS, BRCGS, and FSSC 22000.
Automatic linking of raw material batches, production orders, and finished product batches
Barcode and QR code scanning at every step of the process
Instant Impact Analysis: All finished products from a raw material batch identified in seconds
Delivery destinations available by batch—the basis for targeted customer recalls instead of mass recalls
IFS, BRCGS, and FSSC 22000 audits are often scheduled on short notice. weasl automatically records all supporting documentation as part of day-to-day operations. The audit becomes a matter of accessing a consistently maintained documentation system.
Real-time overview of current orders, line status, and pending approvals
Automated Training Certificates for Hygiene and Allergen Training
All audit-related documents can be exported centrally with the click of a button
Digital Shift Handoff: Ensure a smooth handoff of cleaning status, open CCPs, and ongoing batches
Create work instructions with images, videos, CAD files, and PDFs easily and without any IT knowledge.
Production halt following allergen changeover until all cleaning steps are complete.
Required fields, threshold values, and validity checks prevent incorrect entries from passing through the process.
Bidirectional data exchange with SAP, Hydra, and other systems via REST API.
Connection of sensors and measuring devices with threshold calibration and immediate escalation in the event of HACCP deviations.
Comprehensive recording of all work steps and output as a customizable log.
Direct entry of raw materials, batches, and serial numbers into the system.
Make quick decisions on products with short best-by dates thanks to transparent production line status.
"With weasl, we keep our sources of error and problems relatively low, and that's definitely a game-changer for process reliability, quality, and productivity."
Christian Sperka
Master Metalworker, Project Coordinator | Staudinger
Lars Grupe
Industrial Engineering Manager | Sensopart"With the growing shortage of experienced and qualified employees, weasl is the key to ensuring assembly quality."
Elmar Reuter
Retired Managing Director | Alpha Distribution Technology"The longer we work with weasl, the more interesting the product becomes within the company. We want to continue expanding our use of weasl and make it an integral part of our day-to-day production."
André Hink
Head of Prototype Shop and Production | eAX Solutions"With weasl, iSAX has created a worker assistance system that is not only state-of-the-art, but also appealing and easy to use. The excellent support and continuous development are especially outstanding."
Capterra Review
"Weasl provides all the tools needed to create an efficient digital worker assistant, including not only production management itself but also comprehensive work plan creation and order scheduling functions."
Conclusion of a Test Report
Factory InnovationGet to know weasl. We’ll show you how other food manufacturers are already benefiting from it. During a personalized, no-obligation demo session,
we’ll take a look at the live system together
we’ll take the time to address your needs and use cases
we’ll introduce you to weasl using customer examples
Does this sound like a good fit for you? Then schedule your consultation.
Eduard Daoud
Chief Revenue Officer