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Software for mechanical engineering

Production with many variants. Complex assembly. Error-free mastery.

Mechanical engineering companies are faced with increasing variance, high quality pressure and a shortage of skilled workers. weasl digitizes work instructions and assembly management - for error-free production even with less experienced personnel.

Worker assembles in mechanical engineering

What challenges mechanical engineering today

Higher variance, shorter delivery times and a growing shortage of skilled workers: the mechanical engineering industry is facing a cornucopia of challenges that can hardly be overcome without digitalization.

Increasing diversity of variants

Increasingly individualized customer requirements create complex variant landscapes. Paper-based work instructions cannot reflect the dynamics.

Skills shortage

Experienced assembly specialists are becoming scarcer. New personnel must be trained more quickly and still deliver at the same level of quality.

Elaborate documentation

Manual logging costs valuable production time and is prone to errors. Standards and customers demand seamless verification. Without automation? Hardly scalable.

Isolated solutions & media disruptions

Excel, PDF, ERP, paper printouts: workers have to fight their way through many systems. Data is scattered, instructions are outdated and errors are inevitable.

Lack of transparency

Who is working on what? Which order is stuck where? Without real-time insight into production progress, deadline reliability is left to chance.

Growing regulatory pressure

The new EU Machinery Regulation (2023/1230) requires digital operating instructions, full traceability and cybersecurity certificates, among other things.

How weasl supports mechanical engineering

weasl combines digital work instructions, worker guidance and automatic documentation into an integrated system - tailor-made for manufacturing and assembly processes.

Work instructions that really work

No more drawings on paper and Excel spreadsheets. With the intuitive drag-and-drop editor, you can create step-by-step instructions including images, videos and CAD data and roll out changes throughout the entire company with just a few clicks.

Drag-and-drop editor for every level of complexity

Import of existing work instructions

Release workflow with n-eye principle and revision-proof versioning

Enrichment with parts lists and material data from the ERP

Work confidently - even with complex variants

Whether batch size 1 or series production: weasl guides your workers through each work step according to their qualifications. Adaptive processes, input validation and process locks ensure that no step is skipped and no error goes unnoticed.

Step-by-step instructions using text, images, video and CAD

Qualification-based display: everyone sees what they are supposed to see

Adaptive processes for high variant diversity

Digital signatures document acknowledgement in a legally secure manner

Planning, measuring and verifying quality

Limit values, dynamic test steps and complete traceability make quality controllable. weasl documents automatically and issues auditable reports - ready for ISO 9001, EN ISO 12100 and the EU Machinery Regulation.

Automatic documentation of all work and test steps

Seamless traceability of material and batches

Auditable logs at the touch of a button

Real-time transparency of all QA-relevant data

Full control in real time

Keep an eye on all orders and intervene before deadlines collapse. weasl makes the store floor transparent: from the individual work step to the order overview, with fault reason recording and shift handover.

Real-time insight into order status and progress

Flexible prioritization up to batch size 1

Digital shift handovers without loss of information

Making the knowledge of the workforce available digitally

Everything mechanical engineering needs

weasl bundles all tools for digital assembly management in one platform - from creation to evaluation.
Drag-and-drop editor in weasl

Drag-and-drop editor

Create work instructions with images, videos, CAD and PDF easily and without IT knowledge.

Adaptive processes in weasl

Adaptive processes

Depending on the job, weasl automatically displays exactly the right work instruction.

kw2511_quality-control-production-manufacturing-assembly-regulations-icon

Input
validation

Mandatory fields, limit values and plausibility checks prevent incorrect entries from passing through the process.

ERP and MES connection in weasl

ERP & MES connection

Bidirectional data exchange with SAP, Hydra and other systems via REST API.

Tool connection in weasl

Tool
connection

You can connect torque wrenches, scanners, scales and test towers directly via OPC UA or MQTT.

Automatic documentation in weasl

Automatic documentation

Seamless recording of all work steps and output as a customizable log.

Traceability in weasl

Traceability
traceability

Direct recording of built-in parts, batches and serial numbers in the system.

Real-time dashboard in weasl

Real-time dashboard

Keep an eye on order progress, reasons for faults and production times at all times.

What our customers say about weasl

"With weasl, we keep our sources of error and problems relatively low and this is definitely a game changer for process reliability, quality and productivity."

weasl user Christian Sperka from Staudinger

Christian Sperka

Master metalworker, order coordinator | Staudinger
"In iSAX, we have found a partner that can flexibly integrate our products into customer applications and implement our requirements in a solution-oriented manner. This makes us a good team for mastering the future requirements of smart production."
weasl user Lars Grupe from Sensopart

Lars Grupe

Manager Industrial Engineering | Sensopart

"With a growing shortage of experienced and qualified employees, weasl is the lever to ensure assembly quality."

weasl user Elmar Reuter from Alpha Verteilertechnik

Elmar Reuter

Retired Managing Director | Alpha Verteilertechnik

"The longer we work with weasl, the more interesting the product becomes within the company. We want to expand weasl further and develop it into a permanent fixture in our day-to-day production."

weasl user André Hink from eAX Solutions

André Hink

Head of Prototype Shop and Production | eAX Solutions

"With weasl, iSAX has created a worker assistance system that is not only state of the art, but also appealing and easy to use. The great support and continuous further development are fantastic."

User review on Capterra

Capterra rating

"weasl provides all the options for designing an efficient digital worker assistance system, including not only plant management itself but also extensive work plan creation and order scheduling functions."

Conclusion test report from Factory Innovation

Conclusion of a test report

Factory Innovation

Ready for error-free machine assembly?

Get to know weasl. We will show you how other machine manufacturers are already benefiting from it. In a personal, non-binding demo appointment

  • we take a look at the live system together

  • we take time for your requirements and use cases

  • we will introduce you to weasl using customer examples

Is it right for you? Then arrange your appointment.

Eduard Daoud - Chief Revenue Officer (CRO)

Eduard Daoud
Chief Revenue Officer