Software for medical technology
Process reliability that saves lives.In medical technology, faulty processes are not a matter of quality but of patient safety. weasl digitizes manufacturing and testing processes, ensures ISO 13485-compliant documentation, and creates the complete audit trail required by Notified Bodies, the MDR, and the FDA.
Leading companies rely on weasl
ISO 13485, the MDR, and FDA 21 CFR Part 820 require complete, tamper-proof records of all manufacturing and testing steps in the Device History Record (DHR).
Any change to materials, processes, or work instructions must go through a formal change control process—including an assessment of whether revalidation is required.
A defective medical device puts lives at risk. Field safety corrective actions and recalls are costly, damaging to your reputation, and often the result of process deviations that could be prevented through consistent digital management.
The MDR requires manufacturers to implement Unique Device Identification (UDI) and to ensure complete traceability of all materials and components throughout the entire product lifecycle—including manufacturing data for each individual unit or batch.
In sterile and cleanroom manufacturing, every step must be documented, every protective measure defined, and every environmental parameter monitored. Deviations from the validated process jeopardize product release and regulatory approval.
ISO 13485 and FDA 21 CFR Part 820 require personnel to have verifiable training for quality-critical tasks. Training matrices, proof of competence, and linking qualifications to process approvals? These are nearly impossible to manage manually.
weasl digitizes work instructions, certificates of qualification, DHRs, and CAPA processes, automatically making them audit-ready
– in compliance with ISO 13485, MDR, and FDA 21 CFR Part 820.
Handwritten or Excel-based SOPs no longer pass FDA inspections. weasl centrally manages standard operating procedures—in compliance with ISO 13485 and MDR change control requirements. Employees always work with the most recently approved version.
Audit-compliant version control with a complete change history and approval records
Configurable n-eyes approval workflow for SOPs, work plans, and test procedures
Immediate transparency regarding which orders are affected by a change
Digital signatures of the persons performing and verifying the work—tamper-proof and time-stamped
weasl links employee qualifications directly to process approvals and ensures that only personnel who have received verifiable training perform quality-critical tasks—all of which is fully documented for the next inspection.
Employees can only view tasks and steps for which they are qualified
Digital signatures for quality-critical steps as proof of personal execution
Training certificates generated automatically from work records
Step-by-step guidance with images, videos, and validated test criteria minimizes process deviations
weasl generates documentation confirming that each individual product was manufactured in accordance with the Device Master Record (DMR) as an automatic byproduct of daily operations—without the need for manual post-processing.
Automatically generated DHR, including all manufacturing and inspection steps, with timestamps and signatures
Complete UDI traceability of all materials, batches, and components used
Dynamic Audit Steps: The scope of the audit is automatically determined based on the risk class and customer requirements
Export of customizable logs – audit-ready for Notified Bodies and the FDA
weasl makes feedback from the production floor directly actionable: What your employees observe on the production floor is recorded in a structured manner and fed directly into the CAPA process. This allows you to establish a system that not only corrects errors but also systematically addresses their root causes — in accordance with ISO 13485.
Real-time view of order progress, variances, and rework rates by product
Deviations and feedback go directly into QM
Fault Data Collection Categorized by Error Type for Trend and Risk Analyses
Digital Shift Handoff: Ensure that open variances, ongoing orders, and process anomalies are properly handed off
Create work instructions with images, videos, CAD files, and PDFs easily and without any IT knowledge.
Any changes to SOPs and work plans go through a configurable dual-review process with a complete change history.
Required fields, threshold values, and validity checks prevent incorrect entries from passing through the process.
Bidirectional data exchange with SAP, Hydra, and other systems via REST API.
You can connect torque wrenches, scanners, scales, and test towers directly via OPC UA or MQTT.
DHR is produced continuously as a byproduct of manufacturing.
Structured worker feedback and root cause analysis provide the input for CAPA processes.
Keep track of order progress, causes of disruptions, and production times at all times.
"With weasl, we keep our sources of error and problems relatively low, and that's definitely a game-changer for process reliability, quality, and productivity."
Christian Sperka
Master Metalworker, Project Coordinator | Staudinger
Lars Grupe
Industrial Engineering Manager | Sensopart"With the growing shortage of experienced and qualified employees, weasl is the key to ensuring assembly quality."
Elmar Reuter
Retired Managing Director | Alpha Distribution Technology"The longer we work with weasl, the more interesting the product becomes within the company. We want to continue expanding our use of weasl and make it an integral part of our day-to-day production."
André Hink
Head of Prototype Shop and Production | eAX Solutions"With weasl, iSAX has created a worker assistance system that is not only state-of-the-art, but also appealing and easy to use. The excellent support and continuous development are especially outstanding."
Capterra Review
"Weasl provides all the tools needed to create an efficient digital worker assistant, including not only production management itself but also comprehensive work plan creation and order scheduling functions."
Conclusion of a Test Report
Factory InnovationGet to know weasl. We’ll show you how other medical device manufacturers are already benefiting from it today. During a personalized, no-obligation demo session,
we’ll take a look at the live system together
we’ll take the time to discuss your needs and use cases
we’ll introduce you to weasl using customer examples
Does this sound like a good fit for you? Then schedule your consultation.
Eduard Daoud
Chief Revenue Officer